grease trap

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One of the things I wanted this blog to do was to be a resource for others out there attempting their own off-grid builds.  I know I’ve been pretty slack at getting the eco-posts in…  If I make a ‘Month in Review’ post in time I’m doing well!  But I resolve to try.  And here’s me making a start…

One of the aspects of the design of our off-grid campsite that we struggled/ still struggle with, is the waste water system.  The internet is an amazing resource but detailed posts/ info on how to design & implement a grey water waste water system seem few & far between.  I’m posting this in the hope that it helps someone somewhere in the big wide world & if you need extra info, please mail me!

The thing about designing and implementing a waste water system ourselves is… there’s no-one but us to look to when things go wrong.  As far as we know ours is a unique, bespoke system and there’s certainly nothing like it in Montenegro.

The system got a fair pounding last summer and coped pretty well with the increasing number of successive showers.  But we still had to do some remedial work along the way and there’s room for improvement in the infrastructure.

One  of the problems is the system’s limited ability to cope with deluges.  We identified the source of the problem: the join between the pipe that outflows from the last bath and the hosepipe to the irrigation pipes in the first raised bed.  The flow of water was channelled into a very narrow gauge pipe at this point and couldn’t run away into the garden fast enough.  The photo below shows the yellow hosepipe that we were using to irrigate the beds originally.  It’s beauty was it’s flexibility – we clipped & unclipped the lengths of pipes to force the water further down the line of beds as required.  It was light & easy to use but water just could not flow through those joins fast enough and the pipe itself was narrow (compare it to the heftier black pipe on the right).

The temptation at this point just to run a hose into our half metre deep drainage ditch and keep on running was great.  But no can do.  For 2 reasons:

1) We really NEED to irrigate our raised beds – those veggies need the life-blood of water to sustain them & if we weren’t feeding them from below as well as watering them from above then watering the buggers would take a whole lot more water than we can afford to give them.

We water from a hose which is syphoning water directly from the pools in the stream that bounds our land.  These pools dry up in the summer so we can only run the hose for a while before we drain the system completely & lose the syphon (& believe me, that’s a pain in the bum).  Also, on a very practical level we just can’t afford the time it would take to keep the beds well irrigated.  Since we can only water when the sun is off the garden this means getting up early or watering in the late afternoon – just as prep for the evening meal begins!

2) At this stage the grey water has passed through a grease trap and 5 baths which operate as mini reed beds.  The solids have been separated (grease trap) and the reeds, rushes, sunchokes & umbrella plants whose roots are growing away in the grey water baths have taken up some of the water and some of the phosphates (but by no means all) and since the drainage ditch runs directly to the stream, we would be potentially upsetting the natural eco system by running such heavily ‘polluted’ water there.

OK, so we have to deal with it…  Thank goodness for Steve who can come up with some great solutions when he ponders & scratches his head enough!  The obvious solution was: thicker gauge hose & joins but how to do this without a) crazy expense and b) an unweildy system, too heavy to use?

Here’s the solution: considerably thicker pipe and a series of taps which do not narrow the flow of water at their joins.  The real beauty of this tap is that it’s one that’s been lurking in a box of bits in the workshop for at least 6 years.  We’re re-using scrap from another life and saving pennies too!

Right, so – one problem solved but this is not the only work to be done on the system…

The grey water baths are such a fertile environment – all those phosphates, a constant flow of water for thirsty plants – that the root systems of the flora become over-developed in a season.  The baths have to be completed deconstructed at the beginning of the season and planted anew.

For the last 2 years we’ve muddled away at this and made a few mistakes along the way.

Firstly, we have only emptied out each bath as & when they start to back up.  This means that at any one time there are some baths with well developed root systems which absorb a great deal of the water moving through (so the grey water moves through quite slowly), whereas in other baths (recently emptied – roots mostly removed to unclog the bath & force the planst to put down new roots), the grey water is fairly rushing through as the root systems are too new.  This uneven-ness in the system’s ability to ‘process’ the water can lead to deluges of water not being dealt with well.

Secondly, we have not been fastidious enough when re-constructing the baths.  We may have left too many roots surviving (so the roots find their way into the connecting pipes of the system and prevent water flowing).  Or have taken too many roots out (so that the water moves through too quickly).  Or have introduced gravel that is coated with clay or used soil with a high clay content and such clay is hard for the water to percolate & permeate through.

So, this year we were thorough:

All but one of the baths have been emptied & re-filled pretty much at the same time.  We have completely removed all the plants, all the soil and all the gravel.  We sieved the gravel & separated the soil from the gravel.  See below for the 2 distinct piles:

And then we re-seived the soil to remove all the roots and any large stones:

A lot of the gravel was washed by the rain which was a real bonus as it washed off a lot of the clay.  We bagged up the soil from the baths to use elsewhere in the garden where the presence of clay wouldn’t matter, and we used fresh (clay-free) soil to top off the baths.

We have re-planted the baths with enough flora to keep the system working and make it look interesting but hopefully not so much that it clogs up fast.  It’s not an exact science & we learn from our mistakes every year.  We still haven’t emptied out the very first bath – the one that the grease trap leads into directly.  Our plan was to do ALL of them at the same time but this is work that cannot be done with guests on site (grey water stinks!) and we ran out of time.  But actually it seems to be working fine.  The first bath only contains sedges & sunchokes and no reeds.  It’s the reeds that are particularly invasive and whose roots can clog the pipes to dangerous levels. By leaving a well-developed, but reasonably shallow root system in the first bath, the water is being filtered without the baths being clogged and the bath still looks good, which is important for this first bath set amongst the herbs in the most prominent position.

Updates on the success (or otherwise) of 2012’s revamp will follow in due course!

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Monday 10th August

With just 6 and half days before our guests would arrive, the schedule was tough.  Realising that we would never complete everything in time, it was time to call in Miso – if anyone could help us achieve the impossible, he could.  He agreed to build us a set of steps connecting the shower block to the lower camping terrace and to tile the entire floor in the shower, wash basin & toilet area.  The tiled rug idea had long since been abandoned as we acknowledged the complexity of using tiles of different thicknesses and our limited skill in tiling large areas quickly.  By the time Nik & I arrived on Monday morning to start the final countdown in earnest, Miso had already completed the steps (out of railway sleepers as we insisted he use natural materials and minimise the use of concrete) and just had some tidying up to do of the surrounding area.

The steps to the lower terrace

Our priority for Monday was to get all the work done in the main shower block area to leave it clear for Miso to tile. Nik & I cracked on with painting the toilet walls and doors and Steve got the first shower plumbed in.  Here is the moment when we turned the water on for the first time…

Turning the tap for the first time!

The excitement turned to concern as the fitting leaked and there seemingly wasn’t enough pressure to get the shower element to work.  This was something we had dreaded – that the pressure from the top tank would not be enough to provide a decent shower.  There was nothing to do but wait until the entire shower hose etc was fully installed and hope.  Maybe there was air in the system?  Maybe the Monte fittings would only work on higher pressure than we had?  Undeterred, Steve continued with plumbing in the wash basins…

The final plumbing of the basins

Now we had water coming out of the taps, it was critical to get the grease trap connected to the first bath as we would start to generate waste water that needed to be filtered & piped away from the buiding.  The greywater system was a real mission involving: cutting holes in the metal baths for the sewerage pipes delivering water to the bath and out the other end (after much experimentation, the angle grinder proved best for the tricky job of cutting circles!); getting the angles of the connections right so the water flowed down from the grease trap at the right rate and finding the right rubber bungs and plumbers material to seal the holes where the pipes enter and leave the baths to minimise potentially smelly grey water leaking out before being filtered by the sand and the plants.   Here’s the pipework to the first bath complete:

Connecting the grease trap to the first bath

We found enough crates to complete the floor in the last compost toilet chamber so they were cut and placed in position with the mesh secured over them.  All 3 chambers ready for use!!!  Now the fans to install, the panel to mount and the wiring to be done… Mmmm.  We went to bed worrying about those things and the water pressure issue.

Tuesday 11th August

I was up early glossing the toilet door frames before Miso arrived and cracked on with the floor tiling.  When I had let Miso in at 8.00am and warned him of the wet paint, I went back to our camp up top for toast & coffee only to find we were a man down.  Steve had had a really rough night apparently spending most of it on the toilet (shows how deeply I sleep up there – didn’t get disturnbed at all!).  He looked dreadful, felt very weak & still had diahorreah.  He was out of action all day sleeping and sipping water and mint tea so just Nik & I left to crack on with the greywater system, whilst Miso assisted by our neighbour, Milerad, made great progress on the tiling:

Miso tiling the floor

It was a tough day on the greywater project.  First we had to dig out more earth to get baths 1 & 2 positioned correctly for the right flow rate.  We took turns with a mattock and a shovel, breaking up the hard, stony ground and shovelling it out, sweating buckets and drinking gallons.  Then we fitted all the pipes and sealed them and then the really hard bit… filling the baths, first with large gravel and then a layer of smaller size gravel and then earth and compost.  Getting the different grades of gravel meant sieving the huge pile of sand and gravel we had using different sized mesh.  We adopted the local approach and simply leant a frame up and chucked the sand and gravel at it (I came up with the idea of using a pallet for the frame which worked really well).  The bigger sized gravel bounced off the pallet covered with mesh and was barrowed into the baths first and the pile that went through the mesh was re-seived with a finer mesh to separate the medium-sized material from the fine sand.  It was hard work in the hot sun and we were absolutely knackered at the end of the day but very happy with the result…

Getting the baths in & planted

Thankfully Steve was feeling a little better and ready to put some food into his poor body so we all had a nice meal together and crashed.

Wednesday 12th August

Steve woke up feeling better although still a bit fragile.  It was a relief to get him back on his feet because Matt had agreed to come and help him mount the solar panel on the roof.  He spent the morning checking all the diagrams and info, figuring out how it was all going to work:

Getting the compost loo fans wired up ready for use

He found he didn’t have enough solar cable to run from the fans to the PV panel & the battery!  Luckily he was able to source something similar that would do for the initial installation and he and Matt cracked on with getting the panel mounted and the wiring underway.  The frame that Zoran had built & installed for the solar thermal panels proved to be a great structure to give strong, stable platform to access the roof for the mounting of the panel:

Mounting the solar PV panel on the roof

Wiring up the panel

Meanwhile, Nik was busy with wood again, making a beautiful structure to fit in the corner of the kitchen next to the sink and be an additional draining area.  Here he is sanding down the wood for use:

Nik - back on carpentry

I had a day in the grounds, strimming, raking, clearing stones and generally trying to prepare the lower terrace for tents.  It was hot, slow work and very depressing as a whole day’s graft had seemingly made no difference – there was still loads of levelling of ground and stumping to be done and no time to do it.  I was hoping to chip all the brash & branches I had cut down in our shredder and use the shredded mulch to cover areas of the ground that were scarred by cement and building material but we couldn’t get the shredder to work.  I began to feel the task ahead of us was too great and panic and depression crept in.  However, my spirits were lifted by Miso finishing the floor:

Main toliet & shower area tiled & grouted

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Last weekend, for various reasons (not least being the Formula 1 Monaco Grand Prix – another stunning win for Jenson Button!) we gave ourselves a break from the project.  When we arrived on Monday morning, the floors were finished, the site was cleared and the rough build was complete!

Smooth Floor

Miso says these floors are good enough that we don’t even have to tile over them!  Maybe we’ll just keep the area above (outside kitchen) as a painted floor…

With the piles of scrap wood and sand anad cement all gone, the site has started to look much tidier.  Now that the guys have taken all their kit and tools and working clothes the workshop is transformed!  It feels much more spacious and smells a lot better!

I stood in the building as swallows swooped in and out of the windows and doors (literally whizzing past my ears – it was amazing!) and tried to imagine it all painted and tiled, with fixtures and fittings in place.  So close, now… so close.

The grease trap (pictured below) still has to be put in place.  Miso has dug the hole and we have to line it with sand and connect it.  We’ve decided not to pay Zivko to do this as we can’t bear the suspense of waiting for him to turn up and like Steve says… ‘How hard can it be?’

underground-grease-trap

A view underground shows all the sewerage pipes in place and all Steve’s electric cables neatly hanging.  He is SO keen to get those babies connected up to something and prove his handiwork works…

Underground - Pipes & electrics

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Our heads hurt!  We are trying to design our grey water system and it’s making our brains ache…  The principle of re-using waste water from showers and sinks is a fantastic one but there is SO much involved in getting it right.  Here’s what we are getting our heads around…

Once the water has drained through a series of filters (a grease trap, a sand filter and a series of cascades planted with reeds etc) it will trickle into pipes directly into some of our raised beds.  The pipes must be sunk 10cm into the soil - this is because the micro-biological action needed to process the grey water happens at that depth plus we don’t want waste water sitting on top of the soil and causing a smell or a health hazard.  Not all of the beds will be fed by the grey water system – root veg form their fruit under the soil so it’s best to use clean water to irrigate them.  The last bed in the run will get the most water and this is where we will plant tomatoes, peppers, cucumbers & courgettes as they will thrive on lots of water and become plump and juicy.

Yesterday we spent an hour at the local plumbing supply shop sourcing enough bits for the irrigation system for 1 raised bed.  The guy there speaks excellent English and is really friendly.  He’s come to know us pretty well now and listens with patience to our strange and complicated requests.  He commented yesterday that he was thinking of opening a factory called ‘Steve’s designs’ to make all the odd bits and bobs we need!  Here’s Steve assembling all the bits of pipe on our terrace, looking like his head is about to explode with all that thinking (it’s sunny and he’s just squinting, honest!):

Steve measuring irrigation pipe

The main pipe that flows from the filters plus the pipes that feed 4 of the 6 beds will act as a reservoir.  Luckily there is someone in this household that does maths – as I type Steve is calculating the volume of water that will be contained in all these pipes.  Once we know this, we then have to calculate the volume of water if all the showers and sinks are being used simultaneously (ouch!  more maths!).  The difference between what the system can contain and what might be discharged will then tell us how big our ’surge tank’ needs to be – so that the waste water never backs up.

Other variables include: the gradient of the pipe (needs to be sloped enough for the water to flow via gravity but not so steep that it gushes out and doesn’t irrigate along the way – 2% is the recommended gradient); the size of the holes in the pipes buried in the beds (big enough to let the water flow out at a reasonable rate but smaller than the gravel we’ll use around the pipe); the number of holes in each pipe (spaced enough so that all areas of the beds get water but not so many that soggy patches emerge – we’re into total guess work now!!) and finally the type of soil being irrigated – ours is clay at lower levels with a good depth of top soil.  We’ve decided to go for drilling 3mm holes spaced 20cm apart.  We’ll pour some water in and see what the flow rate is and maybe adjust.  Here’s Steve drilling holes into the pipe (you can see how hot it is today but notice the terrace is still wet from the last downpour – proper April showers!!):

Drilling holes in the sun

We are resigned to this year being all about trial and error.  Watch this space to see whether we manage to design our filtering tanks and cascades from recycled materials or not; whether our system floods or backs up and whether our vegetables grow, die or swim!

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